Peenya Industrial Area 1st Stage, Bengaluru 560058 Build a list 9108803706 [email protected]

Custom solutions and capabilities

Most of what we make has never been made before

Custom design, reverse engineering, prototypes and small batches. A works that can make one of something is a works that can fix a machine nobody else will touch.

Four things we are asked for

  • 01

    Custom design

    An element designed around your drawing, your bore, your clearance and your duty. Most of the catalogue exists to give that conversation a starting point, not to be ordered from directly.

  • 02

    Reverse engineering

    An element with no drawing, no supplier and a label that has burned off. Send the old part. Dimensions, resistance and construction come off it, and the replacement is made to match.

  • 03

    Prototype development

    One piece, made and tested, before a production quantity is committed. Cheaper than finding out at quantity that the fit was wrong.

  • 04

    Small batch manufacturing

    Six of one size and four of another is a normal order here. Maintenance stores do not buy in hundreds.

How an order actually runs

  1. The enquiry. A specification, a drawing, a photograph of the old part, or a description of the problem. Any of those is enough to start.
  2. The proposal. An element type, a size, a wattage and a set of coded options, with the reasoning for each. If a cheaper element would do the job, that is what gets proposed.
  3. Confirmation. The coded specification is agreed. That code is what appears on the works order and on the label.
  4. Manufacture. Four to six days on a standard element, from the day the specification is agreed.
  5. Test and despatch. Resistance, high voltage and dimensional checks recorded against the order.

Plant and works

The works is 3000 sq ft at Plot C-262, Peenya Industrial Area. Come and see it if you are specifying anything unusual: half an hour on the shop floor settles more than a week of email.

Engineering and design

The useful part of a heater manufacturer is rarely the winding. It is knowing that a cartridge in a loose bore will fail regardless of how well it was made, that a rubber barrel wants a lower watt density than a plastics one, and that a manifold thermocouple in the wrong place will hold a temperature the melt never sees.

That judgement is what the option codes and the selection guidance on every product page are for: to put as much of it as possible in front of the buyer before they enquire.